Low Expansion Parts Need A Slow Plan

Invar 36 CNC Machining Services
Low Thermal Expansion Parts

Invar 36 is used when dimensional drift is the enemy. The material is not difficult because it is flashy; it is difficult because the part often has tight geometry and the customer expects it to stay stable across temperature.

Best fit

optical mounts, metrology frames, aerospace tooling and instrument parts

Common grade

Invar 36 / FeNi36

Watch point

stress relief, flatness and distortion after heavy material removal

Typical route

rough machine, stress relieve, semi-finish and finish machine

Quote Your Project
CNC machined Invar 36 low thermal expansion precision components
Low CTE Precision Parts
Material Decision Notes

Invar 36 Grades For CNC Machining

Invar is selected for thermal stability, not high strength. The machining sequence should protect flatness and datum relationships.

Grade Yield Strength Tensile Strength Hardness
Invar 36 ~ 240 MPa ~ 490 MPa ~ 80 HRB
Super Invar ~ 275 MPa ~ 520 MPa ~ 85 HRB
Kovar ~ 345 MPa ~ 520 MPa ~ 90 HRB

International Grade Comparison

These nickel-iron alloys are related, but not substitutes. CTE target, sealing behavior and procurement availability must be checked.

ASTM / AISI / UNS DIN / EN GB Engineer Note
Invar 36 / UNS K93600 1.3912 / FeNi36 4J36 The standard low-expansion alloy for precision structures and optical or metrology hardware.
Super Invar / UNS K93500 FeNi32Co5 4J32 Lower expansion over a narrower temperature range; use only when the thermal window is clear.
Kovar / UNS K94610 1.3981 / FeNi29Co17 4J29 Chosen for glass-to-metal sealing, not simply as an Invar replacement.
Application Engineering

Application Fit Matrix

Invar 36 is selected for dimensional stability across temperature changes in optical, metrology, aerospace tooling, and semiconductor equipment.

Application Recommended Material Why This Material Works Typical CNC Process Finish / Risk Note
Optical Mounts & Lens Frames Invar 36 Very low thermal expansion helps maintain alignment. Precision milling, boring, reaming Stress relief is important before final finishing.
Metrology Frames & Datum Bars Invar 36 Stable geometry reduces measurement drift. Milling, grinding, drilling Plan roughing and finishing in stages.
Aerospace Composite Tooling Invar 36 CTE compatibility supports stable molds through thermal cycles. Large-format milling, drilling Simplify non-critical geometry to control cost.
Semiconductor Fixtures Invar 36 Low expansion preserves critical positioning. Milling, tapping, pocketing Cleanliness and burr control matter.
Scientific Instrument Parts Invar 36 Keeps mounts and references dimensionally predictable. Milling, turning, lapping as needed Do not over-specify cosmetic finish where stability is the goal.

Selection Rule

Match the grade to the part's real job first: strength, heat, wear, corrosion, insulation, transparency, or cosmetic finish.

DFM Reminder

Material choice changes tolerance risk, burr control, wall thickness, thread strategy, and finishing route.

Quote Tip

Share the operating environment, mating parts, finish expectations, and inspection requirements with the drawing.

Shop-Floor Notes

What We Check Before Cutting Invar 36

For Invar, we care about what happens between operations. A rushed single-pass plan can machine a dimension correctly and still leave a part that moves later.

  • 1

    Rough Before Stress Relief

    Remove bulk material first, let the part relax, then come back for the surfaces that control alignment.

  • 2

    Protect Datum Surfaces

    Do not scatter critical datums across thin unsupported walls. The part should have a clear inspection and workholding strategy.

  • 3

    Avoid Cosmetic Over-Specification

    If the part is a metrology frame, flatness and stability matter more than a decorative finish. Spend tolerance budget where it helps.

Finish Selection

Surface Treatments That Actually Fit

Invar finishing is usually restrained. The main goals are corrosion control and preserving precision surfaces.

1. As-Machined

Often preferred for controlled surfaces when machining marks are acceptable and dimensions are the priority.

2. Nickel Plating

Used for corrosion control, but thickness must be considered on tight fits and optical interfaces.

3. Black Oxide

A practical low-glare finish for fixtures or optical-adjacent hardware when tolerance impact is acceptable.

RFQ Preparation

Send The Details That Change The Quote

Send the thermal range, flatness requirements, datum scheme, inspection temperature and whether stress relief is required.

Material condition

Name the exact grade, stock condition and certificate requirement. The same alloy can machine and perform differently after heat treatment, aging or cold work.

Functional features

Flag threads, bearing bores, sealing faces and mating materials. These features determine the machining sequence, surface requirement and inspection plan.

Finish and release

Include coating, masking, cosmetic zones and report needs in the controlled RFQ so finished dimensions and acceptance criteria are aligned before production.

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