Ultra-Low Thermal Expansion

CNC Machining
Invar 36

Invar 36 (a 36% Nickel-Iron alloy) is engineered for absolute dimensional stability. With a coefficient of thermal expansion roughly one-tenth that of carbon steel, it is the ultimate material for precision optics, laser systems, and aerospace composite tooling where temperature fluctuations cannot compromise accuracy.

Precision CNC Machined Invar 36 Splined Shafts
Precision Invar 36 Shafts

Core Mechanical Properties

While known for its near-zero thermal expansion, Invar 36 also offers solid structural integrity. Below is the typical mechanical data for annealed Invar 36 commonly used in CNC machining.

Alloy Grade Yield Strength Tensile Strength Hardness / CTE
Invar 36 (Annealed) ~ 240 MPa ~ 490 MPa ~ 70 - 80 HRB
Thermal Expansion (CTE) ~ 1.2 x 10-6 /°C (Between 20°C and 100°C)

International Grade Comparison

Use our cross-reference chart to match American standards (UNS) with European (DIN/EN) and Chinese (GB) material equivalents for your Invar 36 requirements.

UNS (USA) DIN / EN (Europe) GB (China) Key Characteristics
K93600 (Invar 36) 1.3912 / Ni36 4J36 Contains 36% Nickel, balance Iron. Maintains exceptionally tight dimensional stability across typical ambient temperature fluctuations.
K93050 (Super Invar) - 4J32 Contains Cobalt. Offers an even lower coefficient of thermal expansion than standard Invar 36 at room temperatures.
Proven Performance

Hardcore Industrial Applications

Wherever a fraction of a micron shift in dimensions due to temperature could spell catastrophic failure, Invar 36 is the material of choice.

Aerospace Composite Tooling

Because carbon fiber composites have very low thermal expansion, curing molds made of Invar 36 ensure the mold expands at the exact same rate as the aerospace parts inside the autoclave.

Optical & Laser Mounts

Lasers, telescopes, and orbital satellite optics rely on Invar 36 frames and chassis to prevent optical misalignment caused by temperature shifts in space or labs.

Precision Measurement Shafts

Used for precision splined shafts, measuring instruments, and cryogenic transfer valves where mechanical movement must remain flawless regardless of severe thermal gradients.

Expert Machining Tips

Invar 36 is highly ductile, gummy, and notoriously prone to rapid work hardening. Huade engineers apply stringent protocols to achieve tight tolerances:

  • 1

    Never Let the Tool Dwell

    Because Invar 36 work-hardens rapidly, cutting tools must be kept constantly moving with a positive feed rate. Lingering or rubbing against the surface will instantly create a hardened glaze that destroys tool life.

  • 2

    Aggressive Chip Control

    The high ductility of Invar produces long, stringy chips that can tangle around the spindle and mar the workpiece. We utilize tools with aggressive chip breakers and high-pressure coolant to force chip evacuation.

  • 3

    Rigid Setups & Sharp Tooling

    We strictly employ sharp, positive-rake carbide tooling (often uncoated or TiAlN coated) mounted in highly rigid setups to cleanly shear the gummy alloy without inducing unnecessary cutting heat or deflection.

Top 3 Surface Treatments

Unlike stainless steel, Invar 36 contains no chromium and is prone to rusting in humid environments. Post-processing is vital for corrosion protection.

1. Electroless Nickel Plating

The standard finish for Invar. It deposits a highly uniform, corrosion-resistant protective layer over the part without altering the alloy's underlying low-expansion properties.

2. Passivation

While less common for rust prevention than nickel plating, chemical passivation cleans the surface of any free iron deposited during machining, ensuring maximum purity for sensitive optical applications.

3. Gold or Silver Plating

Applied primarily to Invar components used in high-frequency microwave, RF, and aerospace electronics where superior conductivity must be paired with zero thermal expansion.

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